Hack-a-Day, Day 04: Project L.E.M.B.A.S. (FAILED)

Today's project was to make a healthy, shelf-stable food that I could eat every day, and take care of meals for the rest of the month. In the process, I realized my initial goals didn't quite make sense, and I also (again!) ran out of time. But I made a little progress.

First, I spent a couple hours researching foods like what I wanted to make. I started with "survival" foods -- hard tack, military rations, disaster food, pemmican and wasna. Commons themes I saw were:

  • The foods lasted a long time
  • They were cheap to make (then, not now)
  • They were dense (physically compact) and could stand being thrown around
  • They were high-calorie.
  • They didn't need cooking, and often you could get by with no heat or utensils if needed.
  • They were something people would eat (and often, the bare minimum standard)
  • They contained some reasonable macronutrient balance, although usually not an ideal one
  • They were often meat-heavy

Then I branched out a little to other calorie-dense foods:

  • Trail mix
  • Fudge
  • Energy bars, meal squares, and granola bars
  • Biscotti

I started realizing my goals didn't quite align with what I was seeing. I didn't really need my food to last years -- one month outside a fridge would be fine. I cared a lot more about taste. And eating calorie dense food was not really a great idea, as someone mostly sitting in a chair rather than than hauling gear cross-country all day.

I did a circuit of local stores -- a grocery store, a restaurant supply store, an indian grocer's. I also picked up enough frozen food at Trader Joe's to last me most of the month, rather defeating the point. Oops!

I came home with a lot of flours and flour-adjacent things. Very carb-heavy. I had several flours: corn, chickpea, and wheat. I ground up a few more.

 grinding dried peas into flour
grinding dried peas into flour
 one jar of peas makes one jar of flour
one jar of peas makes one jar of flour
 completed flours. quinoa, chickpea, corn, green pea, oats, lentil, pigeon pea
completed flours. quinoa, chickpea, corn, green pea, oats, lentil, pigeon pea
 chocolate chips, coconut, cheese, sausage, flax, sunflower seeds, sugar, shortening, and boullion
chocolate chips, coconut, cheese, sausage, flax, sunflower seeds, sugar, shortening, and boullion

At this point, I had a wide variety of cheap ingredients. I went to the USDA food database and wrote some notes about macronutrient balance, and did the math on how much things cost.

Then, I started experimenting. I had previously made hard tack, which I found kept forever and I liked pretty well. So I started by experimenting with hard tack, using non-wheat flour recipes. I was worried (rightly so) that non-wheat flours would not hold together as well.

 experimenting with non-wheat flour ratios
experimenting with non-wheat flour ratios

I tried ratios of quinoa and wheat flour, and also tried adding a few ingredients. I found that 1 part in 3 of wheat flour was plenty to hold things together--it just wouldn't be puffy any more. That seemed fine. I also discovered that it was really important to aim for a consistent thickness, because some of the pieces ended up soft and some hard or burnt. Luckily, non-wheat flours are a lot springier, so this was easier in the second batch.

 experimenting with ingredients -- 23 tests total
experimenting with ingredients -- 23 tests total

In the second batch, I kept the same 1:2 ratio, but tried a wide variety of flours, as well as the rest of the additives.

My findings, and my ending point for the night:

  • A 1:2 ratio of wheat flour to another flour seems to consistently hold together well. The amount of water needed varies just a little. The squares cook with 20 minutes per side.
  • Quinoa, green pea, oat, and chickpea flours are neutral to good. Corn and wheat flours are excellent. Lentil flour smells too strongly. I forgot to test pigeon pea or make rice flour.
  • Coconut (un-powdered) is also excellent. I like the smell and a little fat. Shortening was not as good, and I didn't test other fats.
  • Adding extra salt didn't change the flavor.
  • Adding fat (via coconut or shortening) makes the wafers a little messier.
  • Sugar is great. Whether a dusting on top, a little added, or chocolate chips, it's a definite winner. Sugar mixed in should improve shelf life.

I was originally trying to invent a single food I could eat every day, which if you know me was a very stupid mistake. Instead, I'm going to have the final version be something more like my experiments--a wide variety to pick from.

If I continue another day (and I likely will), I'm going to further optimize taste. The most compelling result of all is that I didn't eat the leftovers--I went for frozen food instead.

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